5600mm Automatic Haiyang Packaging Machinery Single Facer Corrugated Paper Production Line with High Quality

Basic Info

Model NO.	4800
Paper Thickness	Thick Paper
Net Paper Width	4800mm
Gauge	5600mm
Paper Weight	80-220GSM
Capacity	500t/D
Working Speed	500m/Min
Raw Materal	Waste Paper, Wood Pulp, Carton Paper etc
Applicable Industries	Paper Making Mill
Design Speed	420-500m/Min
Transmission Way	AC Variable Frequency, Section Drive
Transport Package	Wooden Case & Plastic Film
Trademark	haiyang
Origin	Henan China
HS Code	843920000
Production Capacity	10 Sets/Year

Product Description

4800 mm Corrugated Paper/Kraft Paper/ Testliner Paper/Cardboard Paper Making Machine

1.Products Description
Paper machine process flow:
The paper machine adopts air-cushion headbox, the forming part is formed by three-layer wire, the press section adopts three vacuum suction devices, one vacuum press roll and two jumbo rolls, and adopts hydraulic pressurization system. The drying section adopts single-tooth box transmission and square box type frame. The paper machine uses a semi-closed hood and an all-digital inverter control system
Headbox( 3 sets)---three-layer wire----one vacuum suction move----one vacuum suction roll----one vacuum suction move----one double blanket jumbo roll press----one vacuum suction move----one double blanket jumbo roll press--- 1 set of φ1500 chrome coated paper leading dryer cylinder----8 set of φ1500 UNO roll and 44 sets of φ1800 dryer cylinder. The arrangement form(1+3+3UNO+3+3UNO+8+8+8+sizing machine+1+3+2UNO+10 including 14 sets of chrome coated dryer cylinders)----calender machine-----B/M---total automatic roll storage type rolling machine.

Technical Specifications

1. Raw Material:	Waste Paper, Wood Pulp, Carton Paper
2. Product Variety:	Kraft paper
3. Paper Width:	4800mm
4. Quantitative:	80-220g / m2
5. Production Capacity:	500T/D(24hours)
6. Design Speed:	500m/ min
7. Working Speed:	420-500m / min
8. Rail Gauge:	5600mm
9. Transmission way:	AC variable frequency, section drive

3.Main Equipments

Paper Machine Wire Section
At the wet end of the paper machine sits the headbox, which distributes a uniform jet of watery stock. The liquid falls onto the wire or forming fabric. Beneath the wire, foils (short for hydrofoils) remove water and improve fibre uniformity, ensuring that the fibres weave together in a tight mat. The wire passes over suction boxes that vacuum out the water, leaving a soft mat of pulp that forms the paper sheet, also known as the paper web. By now the wire has travelled 30-40 meters. In a couple of seconds, the water content has dropped to 75-80%, and the web has lost its wet sheen.

Paper Machine Press Section
The next stage of water removal consists of passing the paper web through a series of nip rollers that squeeze the water out of the pulp mat. This pressure also compresses the fibres so they intertwine to form a dense, smooth sheet. At this stage, the water content has reduced to between 45 and 55%.

Paper Machine Drying Section
The paper web now travels through an enclosed space containing a number of steam-heated drying cylinders. They are warmed up to 130ºC using steam heat to ensure that the paper is now 80 to 85% dry. Wet sizing solution is now applied to the paper in order to add a thin layer of starch to the surface. Starch contributes to stiffness and the bonding of the fibres within the sheet of paper. After the sizing is applied, the paper passes through another set of heated drying cylinders. In all, the paper web may travel 400 meters through the dry end. In the process, it will lose roughly 93% of its water.

Paper Machine Finishing
To give the containerboard a smooth and glossy surface to optimise it for printing, the paper passes through a set of smooth rollers, which can be hard or soft, that press the paper, embossing a smooth face on the paper surface.

Paper Machine Winding
After completing its 500-metre journey, the paper exits from the paper machine and is automatically wound onto a jumbo reel, which can weigh 50 tonnes and be up to eleven metres wide. The jumbo reel is lifted by crane to a nearby winder, where the paper is unwound and cut into smaller rolls as required by the customer.
4. Raw material Use Wheat Straw pulp, Rice Straw, Waste Books Paper, Wood Chips, Waste Paper, Bagasse, Wood pulp board, waste paper to produce Kraft paper, test liner paper, corrugated paper, fluting paper, cardboard paper.
5. Company profileQinyang City Haiyang Paper Making machinery has developed into a much more competitive company sinceestablishment in 1999. We mainly manufactures all kinds of paper machines, toilet paper production line, Kraft paper production line, copy/writing paper production line. We have 4 paper machine producing workshops and one international trade department, and more than 110 workers and more than 20 engineers. Our factory total area is 20,000(96000)square meters. We sincerely welcome clients from all over the world visit our factory, any requirement, please contact via email, we will reply you as the first priority.
6.Best Service

 

Pre-sale Service
----24 hours phone, email, trade manager online services;
----We will supply the detailed project report, detailed general drawing, detailed flow process design, detailed layout factory drawing for you until meet your requirement;
----we welcome you to come to our paper making machine factory and paper mill factory to have a look and check;
----We will tell you all the necessary cost when set up a paper mill factory;
----We will answer you all the questions within 24 hours;
----We will send you various quality paper samples made by our paper machine for free;----We can supply turn key-project service.On-purchase Service
----We will accompany you to check all the equipment made by us, and help you to make the plan of installation;
----We will supply paper machine assembly drawing, the foundation and foundation load diagram, transmission diagram, formal installation drawing, use and installation instructions and a full set of technical data after signing the contract.After-sales Service
----We will delivery the machine as soon as possible according to your requirement, within 50 days;
----We will send rich practiced experience engineers to you to install and test the machine and train your worker for free;
----We will give you one year guarantee time after the machine can run well;
----After one year, we can guide and help you to maintain the machines;
----Every 2 years, we can help to overhaul the complete machines for free;
----We will send you spare part in lower price.
7.Packaging and DeliveryDifferent parts packed by different material:

--Paper machine frame will be packed by plastic foam.

--Paper machine accessories parts will be packed in wooden cases very small parts packed by carton.

--Paper pulping machine packed by water-proof PVC film, and outside packed by wood case.

Tighten Packaging, Detailed Checking;

1. Fixed all the movable parts with plastic films.

2. Polystyrene foam plate wrapped around.

3. Wrapped with tighten,plastic films several circle.

4. Fixed machine on the fumigated plywood pallet with iron wire.

5. Wrapped with wooden board around and nailed on.
8. FAQ

1. What kind of paper machine your factory produce?
Our factory mainly produce flowing machine:
A. Kraft paper machine which can produce carton box paper, corrugated paper, craft paper, testliner paper, carton board paper etc.
B. Culture paper machine which can produce white paper jumbo roll, include A4, A3 paper, copy paper, printing paper, newspaper, offset paper etc.
C. Toilet Paper Machine which can produce toilet paper, tissue paper jumbo roll
D. Paper processing machine. the jumbo roll paper can be processed all kinds of paper, such as , A4, A3paper, handkerchief paper, towel paper and kitchen using paper

2. Can you make paper mill design for us?
Yes, we have a technician team of 116 engineers and 12 experts with more than 20years experience.

3. How about your machine quality, we are worry about the quality?
FRD is a mature brand in china, more than 30 years manufacuturing experience of different kinds of paper machines. We strictly manufacture and manage according to IOS9001:2008 System, and can match all the CE standard or more strict standard. our paper machine is running well in more than 20 countries. we are gold supplier on alibaba already 5 years.

4. What should I have to know if I want to get the quotation?
a. What kind of raw material you will use(main important)
b. The capacity you want produce per day(main important)
c. The paper weight you require.
d. The paper width you require.

5. Your machine price is high, is there any discount?
We always provide high quality paper machines, we are paying more attention on oversea market, because of communication time after sales, and also it need very long time to send new parts. our paper machines have enough quality standard to make sure the machine can work more than the real warranty period. our marketing style is quality=price and price=quality, the price will be acceptable for our clients and durable for our machines. anyhow, when we will negotiate the price with each other during our meeting in factory, and get a good satisfaction.

6. Could your engineer can teach and train our workers and stay in our factory for long time?
Yes, we have 116 technical installation engineer team, they can train and teach your worker to operate paper machine, but you should pay them salary.

9. Paper Machine Buying Guide

In order to recommend paper machine and make detailed technical proposal for you as soon possible ,please tell usthe following technical parameters:(1)what kind of paper do you want to produce?(2)what kind of raw material you will use?(3)how many tons do you want to produce per day(24hours)?(4)what is the output paper width of jumbo roll?--mm;(5)What is the output paper weight(thickness)?--gsm.Thanks for your cooperation!