Laminating Paperboard Label Die Knife Cutting Film Strapping Wrap Wrapper Slitter Slit Rewinder Baler Folder Gluer Inspection Inkjet Printing Laminator Machine
Basic Info
Model NO. | GOJON-ALM |
After-sales Service | Yes |
Warranty | 12months |
Condition | New |
Certification | ISO 9001:2000, ISO 9001:2008, CE |
Automation | Automatic |
Suitable for | Recycled Material, Wood, Paper |
Paper Thickness | Normal Specification Paper |
Electrical Brand | International Famous Brand |
Control System | PLC |
Classification | Post-Coating Laminating Machine |
Application | Packaging Paper, Color Printing, Cardboard and Cor |
Automatic Grade | Automatic |
Driven Type | Mechanical |
Transport Package | Wooden Box |
Specification | customized |
Trademark | GOJON |
Origin | Qingdao, China |
HS Code | 84418090 |
Production Capacity | 100 |
Product Description
Brief IntroductionSingle facer Smart Laminating line is the intelligent line of Single facer and Automatic laminator. It work with both offset and preprinted paper, there is no need to replace any machine each other, reduce the cost obviously. Both PVA and starch glue can be used in the laminatingFeatures:* Cassette single facer is equipped with electrical trolley, quick changing corrugated rolls.* High speed splicer, non-stop splicing, less waste* Non-stop changing order system for the top sheet stack* corrugated cardboard Humidification system, flatten board, adjusting humidity* corrugated cardboard trimming, automatic waste discharge.* Servo synchronous cutting machine, color detection, accurate positioning of fixed length.* Servo motor high speed laminator, automatic synchronous for top and bottom sheet.* High speed stacker, automatic rotary stacker.* Video monitoring on the main control panel, timely detection of equipment anomalies.* Production management system, improve efficiency, increase production, reduce loss.* Equipped with remote diagnosis system for machine maintenance.Parameters:* The maximum effective width of cardboard:1650mm* The minimum effective width of cardboard:600mm* The maximum effective size of cardboard(length X width): 1650mmX 1650 mm* The minimum effective size of cardboard(length X width): 500mm X 600 mm* The maximum mechanical liner speed:150m/min* The maximum laminating speed:12000P/h* Single piece laminating Accuracy: ±1mm(front),±0.5mm(side)* Paper roll positioning crosscutting accuracy: ±1mm* Maximum stacking speed :12000P/h(E Flute)10000P/h(B flute)* Stacker height:1800mm(with pallet)* Installed capacity:202kW* Machine dimensions(Length X Width X Height):63000mmX5340mmX4530mm* Machine required plant size(Length X Width X Height): 68000mmX10500mmX4530mmMain configuration list1.Cassette Single facer* Electrical trolley(Equipped with famous brand driving motor) * Tungsten carbide corrugated rolls(φ408/φ360),type of flute according to customer needs* The modular design has been applied in the corrugators which can be beneficial for the maintenance and repair*Because there is no gear box in the machine, so the shake and noise will be reduced. Non-gear box also easy for maintain, more energy saving, more energy saving* Less than 15 minutes to switch the corrugated roller. * Hydraulic control system to ensure stable operation of the machine* High precision glue clearance adjustment, automatic mode with the speed of the automatic adjustment, reduce the amount of glue loss * The automatic idle rollers function, when the temporary shutdown, avoid glue dry on the roller surface* Gluing unit could be move out, make the clean and maintain easier.* Water circulation cooling device to ensure the stability of glue* Tungsten carbide corrugated rolls make sure its service life more than 30 million meters.* The gaps between upper corrugated roller and gluing roller, gluing roller and glue cleaning roller using electric trimming and numerical display* The medium spray device can adjust the temperature and humidity of the medium paper*Paper break detection system for the medium and liner paper
2.Shaft less hydraulic reel stand
* Maximum diameter of mill roll: 1500mm
* Maximum weight of mill roll: 4500kg
* Durable design and full hydraulic drive which can guarantee the machine is working reliably and stably
* Applying expansion collet to avoid damaging the center of mill roll(3-4)
* Pneumatic multiple point brake make the paper tension be stable
Following with unloading device which is more convenient and fast
* Central integrated control platform which can control the splicer and hydraulic rail
* The splicing speed, radius of mill roll and setting tension can be displayed on the HMI
* Multiple point brake
*Hydraulic rail and guiding system
Hydraulic pressure drive the rail cars move
Hydraulic pressure assist loading and guiding process
*Multiple point brake
Automatic Loading system
* Automatically controlling the rail cars to delivery the mill roll to the center of the machinery (automatic centering)
* Automatically controlling collet aligning with the center of the mill roll and clamp the center tightly
* Automatically unloading the remaining mill roll
3.Automatic splicer
* Splicing width: 1650mm
* Maximum diameter of mill roll: 1500mm
* Minimum tensile strength: 3N/mm
* Suitable weight for paper: 95-400g/m2, Splicing speed: 80/220M/min(depending on the quality of paper)
* Tension control range: 10-100kgf
* For electrical part, main control is PLC control, low fault rate and quite stable performance
* The overlap space between new paper and old paper is only 4 centimeters, the contacting place is sticky tightly and the contacting place is not necessary to be picked up which can reduce the loss
* The service life of paper knife cam be up to 15 years without any change
4.Preheater (Rotatable)
* Diameter of pre-heating roller: 1000mm, steel product, 360 degree wrapping angle
* The leading roller is made of aluminum alloy and the diameter is 120mm
* Speed-reducing motor makes the preheater idling with constant speed
5. Bridge unit
* The main frame is made of rectangular steel tube.
* The baffle board is installed to solve the problem of uneven stacking of the single corrugated board in the stacking state.
* The balance roller solves the problem of uneven degree of tightness on both sides of the paper sheet under the condition tension of the single corrugated board.
* A pair of safety rails on both sides and a set of stairs (drive side).
* Bridge aisle using 3mm pattern steel plate.
* The glue storage tank , hydraulic station, suction fan are placed on the driving side on the bridge, saving space on the ground.
6.Upper traction unit
* Inverter motor independent drive
* Synchronous belt drive levels roller, stable transmission, convenient operation.
* Conveying corrugated board to the bridge.
7. Bridge transfer tables
* Conveying the stacked single corrugated cardboard.
* Equipped with belt correcting device for the both side of driven roll.
* Control the start and stop according to the corrugated cardboard stack signal
8. Humidity spray system
* To control the warpage of the board: adjust the moisture of the board to prevent the warpage caused by uneven moisture.
* Compensation for corrugated cardboard moisture, to prevent the explode cardboard caused by dry weather or water uneven in the post process
* Equipped with softened water equipment, so that the nozzle is not easy to plug.
9. Floating tension control section
* Floating roller could adjust the tension of the single wall cardboard.
* Easy for through the paper.
* There are safety sensors in front and back which can play an effective role in security, to ensure safe operation.
* The brake brush can ensure constant tension for single wall corrugated board.
* Precision pressure reducing valve control floating roller cylinder.
10. Corrugated guiding and traction
* Swing roller can automatically adjust the tension of single wall corrugated board.
* Pressure roller gap could be adjusted, suitable for different type of flutes.
* Frequency conversion reducer independent drive.
* Inching control for the single wall corrugated cardboard, easy for through paper.
11. Preprinted paper roll guiding and traction
* Swing roller can automatically adjust the tension of paper.
* Pressure roller gap could be adjusted, suitable for different GSM paper.
* Frequency conversion reducer independent drive.
* Inching control for the single wall corrugated cardboard, easy for through paper.
*Paper flatten section will good for the small roller flat.
12.Underground transfer unit
* Easy to starting through paper conveying
* Equipped with belt correcting device for the both side of driven roll.
13.Slitting Machine
* Import pneumatic trimming knife
* Manual linear guide adjustment
14. SAL high speed laminator
* The max. laminating speed: 12000P/H, liner speed is 150m/min.
* High speed on-line laminating, corrugated board without twice positioning
* Gluing gap control accuracy is 0.005mm
* Single piece mode is high precision correction servo laminated,front and side register are in a high accuracy.
* Preprinted mode is no harm to the color surface, no waste, no loss
* Non-stop changing the top sheet stack
* Single mode automatic discharge
* The top sheet adopts overlap type, paper feeding is more stable
* Top sheet side register has a high accuracy
* The paper adopts high precision double servo correcting system ,advanced paper quantity can be independently adjusted
* Adopting glue recycle system to reduce loss, stable glue bonding effect
* The pressure roller adopts the overload protection mechanism to prevent the accidental damage
* Gluing roller:Stainless steel material, dynamic balance correction, the surface after grinding treatment
* Glue stretch roller:Surface rubber material, the surface after grinding treatment
* Adopting the magnetic grid ruler to test the gap of gluing roller and glue stretch roller, Electric trimming with numerical display
15. Correcting system
Both top sheet and bottom sheet adopt imported deviation correcting system to ensure the accuracy of laminating
16.Cutting off machine
* Servo crosscutting, color detecting, positioning and cutting in fixed length
* Imported servo system
* Imported spiral blade
17.High speed pressure section conveyor
* The top and bottom belt synchronous transmission, to ensure that the top sheet and bottom sheet laminator no dislocation
* Wide belt deviation correcting system
* Adjustable pressure
Other Related products
1)Paper roll conveyor system
2) Drive Roller Conveyor
3)Unpower Roller Conveyor
4), Automatic Laminator
5)Automatic Strapping & Wrapping line
6)Semi-Automatic Palletizer
6.Facilities & Capabilities
FAQ
1.Are you factory or trading company?We are the factory which have been manufacture for more than 20 years.2.What is the delivery time?It is 2-3 months if the goods are out of stock.3.What is the Payment?TT(bank transfer), LC at sight, all will be accepted.4.Is OEM & ODM available?1). We can do the product according your design2). We can provide customized solutions according your requirments.5.Can you provide training for the customer?Yeah. We can provide training for our customer.6.What certification do you have?Our company has passed ISO 9001:2008 and all of the forklift have CE certification.7.How can I get the best price?Price is the most concerning problem of every customer,if you want to know the price.We need to know your detailed requirements.